Duplo iSaddle 5.0

With the ongoing trend to ever shorter runs with faster delivery times, there’s never been a greater need to invest in solutions that deliver high quality results and adapt to many production formats and requirements. The new iSaddle 5.0 delivers just that. Evolved from Duplo’s flagship iSaddle system, it provides the convenience of production from a flat sheet, combined with features to produce a wide range of profitable applications, allowing users to differentiate themselves from the competition.

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Max Booklet Thickness

6mm (30 sheets of 80gsm, 120 page booklet)

Max Scoring Thickness

1mm

Stitching Capacity

3mm (30 Sheets of 80gsm)

Stitching Heads

Standard Fitting: 2x Hohner 43/6S

Optional: Up to 4 Heads

Machine Dimensions

D 4250mm x W 3340mm x H 1970 mm

*With 2 x DSC-10/60i

Testimonials

DSD BOOSTS CAPABILITIES BY UPGRADING TO ISADDLE 5.0

This latest upgrade comes on the back of a 20+ year relationship with Duplo making them confident that the iSaddle was the best purchase for them,

KALMAR KUVERT INVEST IN SPEED

The brochure production business has grown organically for Kalmar Envelope so investing in the a fully automatic machine was important for them.

GEMINI TRADES UP FOR LATEST ISADDLE TO MEET GREATER DEMAND.

“As a Print Finisher for nearly 29 years this is an excellent machine to run as I work on it on a daily basis.... the make-ready time and speeds are so quick and the software to save and reload is…

Artisan Litho increases productivity with new iSaddle Pro installation.

ARTISAN LITHO INCREASES CAPACITY

Artisan Print and Sign Solutions have invested in their second iSaddle, even throughout the pandemic, the Oxfordshire printer has found that they needed to increase their capacity

Product Ranges

Duplo iSaddle Digital Saddle Stitcher

If you want to open up new application possibilities, improve your profitability and grow your business, you can add sheet feeding power and versatility to the Duplo iSaddle with the Duplo DSF-2200 sheet feeder. The Duplo iSaddle Digital System gives you the automation of a modern saddle stitcher, with traditional machines' ability to produce flat publications.

Duplo iSaddle PRO Digital Saddle Stitcher

With the Duplo iSaddle PRO Digital Saddle Stitcher, you get all the automation and flat publication quality finishing of the iSaddle, but with increased sheet feeding power, through the addition of the high-capacity Duplo DSF-6000 Sheet Feeder. It's easy to use and will help your business grow profitably, turning out high quality booklets from pre-collated digital or offset printed media.

Duplo iSaddle PRO Duetto Saddle Stitcher

The Duplo iSaddle PRO Duetto, is the perfect system if you want high quality, variable data booklets out of pre-collated digital and offset sheets. It marries together the Duplo DSC-10/60i Collator Tower and the deep pile Duplo DSF-6000 Sheet Feeder, all integrated into a highly-automated saddle stitcher with the capability to produce old-style, flat publications.

Product accessories

4 head stitch + gutter knife

Increase your production speeds and increase your output to 9000 books per hour for smaller booklets. Add another two stitching heads along with the DKT-200 Two Knife Trimmer and a gutter knife for 2-up production.

6 page insertion kit

Application possibilities are enhanced with this kit, which allows your operator to insert a single sheet of A4 into an A3 folded sheet.

dsc 10-60i intelligent collator

The DSC-10/60i Intelligent Towers can be added to increase the capacity and flexibilty of the entire system.

DBM-400STR stacker

For NCR or a perfect binding job you can use the DSC-10/20 Stacker which can be integrated into the collator for straight or offset stacking.

Ultrasonic double sheet detect

To improve accuracy of paper feeding and enable confident handling of jobs with variable paper weights, each collator tower can be equipped with double sheet detection.

Gutter knife for dkt-200

A real productivity boost is delivered by the gutter knife. It enables 2-up printed pages to be finished, reducing downtime and doubling effective production speeds.

Hohner stitching heads

This will allow for a loop option to increase your output, accuracy, quality and flexibility of your production.

Loop staple kit

A specialised kit to make loop stitching possible, increasing application capabilities.